Industrial Automation
PLC, HMI, SCADA, instrumentation and process-control integration.
Explore capabilityEngineering Beyond Automation
Industrial Automation, Electrical & Digital Engineering
PLC, SCADA, electrical control panels, drive systems, industrial IoT and customized engineering solutions for steel, process, utility and manufacturing applications.
Integrated scope
- Plant & fieldInstruments · Panels · Drives
- ControlPLC · HMI · SCADA
- Digital layerIIoT · Software · Reports
What Elexorn Does
Engineering systems around the plant, process and operating requirement
Elexorn Automation Services Pvt. Ltd. delivers industrial automation, electrical, customized-product and digital engineering—from control architecture and panel engineering through software, field integration and commissioning.
Electrical Panels & Drives
PLC panels, MCC/PCC/APFC, VFD systems and industrial motor-control solutions.
Explore capabilityRetrofit & Modernization
Legacy PLC, HMI, SCADA and drive modernization with planned cutover and commissioning.
Explore capabilityIndustrial IoT & Energy Monitoring
Connected plant data, dashboards, reporting, alarms and remote monitoring.
Explore capabilityCustomized Industrial Engineering
Custom controllers, test systems, traceability and application-specific equipment.
Explore capabilityIndustrial Software
Operational software, SCADA extensions, reporting and connected applications.
Explore capabilityIndustrial Web & Mobile
Connected dashboards, field-service workflows, portals and industrial applications.
Explore capabilityIndustrial AI & Machine Vision
Application-specific pilots for inspection assistance, analytics and decision support.
Explore capabilityIndustries
Industrial applications supported by Elexorn engineering
Steel & Continuous Casting Expertise
Controls, drives and process interfaces for continuous casting
Steel and CCM work is a specialist strength within a broader industrial engineering capability. The scope can extend from field devices and panels through PLC, SCADA, drives, process sequences, data and commissioning.
- Continuous casting machine automation
- PLC and SCADA modernization
- Primary and secondary cooling automation
- Billet length measurement
- Shearing and gas-cutting automation
- Electromagnetic stirring integration
- Mould-level and mould-oscillation control
- Drive modernization
- Production reporting and commissioning
Selected Engineering Projects
Verified execution across steel, water and pharmaceutical applications
These project records use anonymous public titles because customer-name, logo and image publication permissions are not enabled.
Anonymous project record
Two-Strand CCM Automation Modernisation
Steel & Metals · Maharashtra, India
Integrated PLC, remote I/O, drives, SCADA, secondary cooling and billet-shearing control.
View projectAnonymous project record
Smart Secondary Cooling Upgrade
Steel & Metals · Maharashtra, India
Ethernet-based control, modern drives, SCADA reporting and water control responsive to measured billet exit temperature.
View projectAnonymous project record
Water Treatment Electrical & Control Panels
Water & Wastewater · OEM panel scope
Project-specific panel engineering and supply to water-treatment OEMs against OEM-defined process requirements.
View projectAnonymous project record
Pharmaceutical Loop Testing & Traceability
Pharmaceutical Manufacturing · India
Customized detection, sequence control, operator indication and traceability printing for an end-to-end loop challenge.
View projectCustomized Engineering
Beyond standard PLC projects
Elexorn develops application-specific control and test systems where an off-the-shelf product does not fit the process, workflow or integration requirement.
- Customized test systems
- Load-cell controllers
- Loop-testing equipment
- Printing and traceability
- Embedded controllers
- Application-specific software
Energy Monitoring & IIoT
From plant signals to useful operating visibility
Electrical meters, gateways and PLC interfaces can feed Modbus data into local or approved cloud databases for dashboards, trends, alarms, reports and remote monitoring. The objective is better analysis and decision support—not a guaranteed saving.
Relevant project evidence
Explore verified electrical and automation scope across steel, refrigeration, water-treatment OEM and other industrial applications.
Engineering Knowledge & Tools
Practical calculations and troubleshooting for plant engineers
Review-stage technical guidance linked to Elexorn’s engineering calculators and relevant industrial capability pages.
CCM Billet Length Measurement
Encoder scaling, target counts and a commissioning method that separates geometry from cutting delay.
Open resourceThree-Phase Motor Current
A worked 415 V calculation with shaft-power, efficiency and nameplate boundaries.
Open resourceEngineering Calculators
Fifteen code-backed tools with units, formulas, worked fixtures and technical limitations.
Open resourcePump Power from Flow & Head
Hydraulic, shaft and electrical power with duty-point and pump-curve checks.
Open resourceEngineering Beyond Automation
One engineering path across controls, electrical systems, data and application-specific products
A plant requirement rarely ends at one controller. Elexorn connects automation with electrical panels and drives, IIoT and software, customized products and carefully framed emerging capabilities such as industrial AI and clean-energy automation. Each scope is defined by the actual project boundary and available evidence.
Industrial Software
Plant-data applications, dashboards, reports and connected operational workflows.
Explore softwareIndustrial AI
Pilot and application-specific analytics, inspection assistance and decision support.
Explore AIGreen Hydrogen
Transferable electrical, automation, water, energy and software integration architecture—not project proof.
Explore hydrogen automationStart a technical conversation
Discuss Your Automation or Engineering Requirement
Share the process, installed system, application constraints and available technical documents for a focused engineering review.