project
Two-Strand CCM Automation Modernisation — Maharashtra, India
Modernisation of a 4/7 m radius, two-strand CCM using Siemens PLC, remote I/O, drives, SCADA, control panels and integrated secondary-cooling and shearing control.
Project profile
Engineering scope at a glance
- Industry
- Steel & Metals
- Geography
- India, Maharashtra, India
- Capability
- PLC/SCADA, Retrofit, Drives, Secondary Cooling Automation, Shearing Automation
- Publication
- Anonymous project record
Verified technologies
Control architecture and technology tags
- Siemens S7-1512
- ET200SP
- Siemens G120C
- WinCC Runtime Advanced
- SCADA
- Secondary Cooling Automation
- Shearing Automation
Project Overview
A 4/7 m radius, two-strand continuous casting machine required an integrated control-system modernisation.
Existing Challenge / Requirement
The control architecture needed coordinated PLC, drive, operator, cooling and billet-shearing functions with clearer diagnostics and maintainable interfaces.
Elexorn Scope
- Siemens S7-1512 PLC
- ET200SP remote I/O
- 10 Siemens G120C VFDs
- Control panels and control desks
- Operator interfaces
- Secondary cooling automation
- Billet shearing integration
- Drive diagnostics
- Commissioning
Control Architecture / Technology
- Field devices and ET200SP remote I/O
- S7-1512 control
- G120C drive layer
- WinCC Runtime Advanced SCADA
- Cooling and shearing interfaces
Engineering Approach
The modernisation brought the strand equipment, drive diagnostics, operator controls and process-support functions into one coordinated architecture.
Commissioning / Execution
Elexorn completed control-system integration and commissioning for the defined scope.
Verified Result
Modernised the CCM control architecture with integrated drives, SCADA, secondary cooling and shearing control, improving maintainability and operational repeatability.
Project media boundary
No customer logo, customer-identifying photograph or customer document is displayed. The diagrams on this page are Elexorn technical architecture graphics based only on the verified public scope.